SUNBOND E6013
CODIFICATION |
AWS A5.1 |
: |
E6013 |
ISI 814 |
: |
ER 4211 |
CHARACTERSTICS & APPLICATIONS
A rutile coated all position general pupose elecrode.
The electrode gives smooth arc and deposits fine rippled weld bead with self
removable slag. It operates well both AC and DC(+/-).
For welding of ship hulls, tanks, vessels, bridges, railway wagons, steel frames, truck bodies, fertilizer plants, boilers etc.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
Mn |
Si |
PERCENT: |
0.08 |
0.40-0.56 |
0.25 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
CVN Impact at 0°C(Joules) |
410-460 |
460-550 |
22-26 |
50-80 |
CURRENT CONDITION : AC/DC(+/-)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 350/450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
140-180 |
180-230 |
SUNBOND E6013 S
CODIFICATION |
AWS A5.1 |
: |
E6013 |
ISI 814 |
: |
ER 4222X |
CHARACTERISTICS & APPLICATIONS
A medium heavy coated rutile type all position electrode for major structural work where finish is of importance. The electrode produces a smooth, clean deposit with very little spatter loss and the slag is easy to remove. It produces radiographic quality welds. Ideal for welding tubes and pipes of boilers, storage tanks, cylinders, railway coach panels etc.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
Mn |
Si |
PERCENT: |
0.080 |
0.40-0.55 |
0.30 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
CVN Impact at 0°C(Joules) |
410-460 |
460-550 |
22-28 |
50-80 |
CURRENT CONDITION : AC/DC(-)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 350/450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
140-180 |
180-230 |
SUNBOND E6013 SS
CODIFICATION |
AWS A5.1 |
: |
E6013 |
ISI 814 |
: |
ERR 4322X |
CHARACTERSTICS & APPLICATIONS
A medium heavy coated rutile type all position electrode for major structural work where finish is of importance. The electrode produces a smooth,clean deposit with very little spatter loss and the slag is easy to remove.It produces radiographic quality welds.Ideal for welding tubes and pipes of boilers,storage tanks,cylinders,railway coach panels etc
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
Mn |
Si |
PERCENT: |
0.08 |
0.40-0.55 |
0.30 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
CVN Impact at -20°C(Joules) |
410-460 |
460-550 |
22-28 |
50-80 |
CURRENT CONDITION : AC/DC(-)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
140-180 |
180-230 |
SUNBOND E7016
CODIFICATION |
AWS A5.1 |
: |
E7016 |
ISI 814 |
: |
EB 5426H₃X |
CHARACTERSTICS & APPLICATIONS
A low hydrogen basic coated type electrode. It gives stable arc, smooth weld beads with easily detachable slag. The weld metal is of radiographic quality with excellent mechanical properties even at sub-zero temperatures. For welding of mild steel, low-alloy steels, for joining of Cast steel to mild steels and for depositing buffer layer before hard facing.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
PERCENT: |
0.080 |
0.025 |
0.90-1.20 |
0.50 |
0.025 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
CVN Impact at -30°C(Joules) |
450-500 |
500-580 |
25-30 |
80-150 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
150-180 |
180-230 |
Precautions: Re-dry the electrodes at 300°C for one hour before to use.
SUNBOND E7018
CODIFICATION |
AWS A5.1 |
: |
E7018 |
ISI 814 |
: |
EB 5426H₃ JX |
CHARACTERSTICS & APPLICATIONS
A heavy coated iron powder type electrode. The hydrogen content in the weld metal is very low. Weld deposit is of radiographic quality with deposition efficiency more than 110%. Easy to operate in all positions and the slag is easily removable. For welding of heavy restrained joints subject to dynamic loading, boilers, pressure vessels, bridges, earth moving equipments, blast furnace shells, pipelines and heavy structure etc.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
PERCENT: |
0.080 |
0.025 |
1.10-1.60 |
0.40 |
0.025 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
CVN Impact at -30°C(Joules) |
450-510 |
510-580 |
25-30 |
80-150 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 350/450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
150-190 |
180-230 |
Precautions: Re-dry the electrodes at 300°C for one hour before to use.
SUNBOND E7018-1
CODIFICATION |
AWS A5.1 |
: |
E7018-1 |
ISI 814 |
: |
EB5629H₃ JX |
CHARACTERSTICS & APPLICATIONS
A low hydrogen iron powder type electrode. Weld deposit is of radiographic quality. The weld metal is very resistant to hot cracking and excellent toughness even at sub zero temperatures. For welding of boilers, pressure vessels, earth moving equipments, pipelines etc.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
PERCENT: |
0.080 |
0.025 |
1.25-1.60 |
0.40 |
0.025 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
CVN Impact at -45°C(Joules) |
450-510 |
510-640 |
25-30 |
50-150 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
150-190 |
180-230 |
Precautions: Re-dry the electrodes at 300°C for one hour before to use.
SUNBOND E7018-A1
CODIFICATION |
AWS A5.5 |
: |
E7018-A1 |
CHARACTERSTICS & APPLICATIONS
A hydrogen controlled iron powder electrode. Weld metal having 0.50% Mo with good creep resistance to high temperature up to 500°C. The weld is of radiographic quality. For welding creep resistant steels of 0.5%Mo steels used in pressure vessels and boilers.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
Mo |
PERCENT: |
0.10 |
0.02 |
0.85 |
0.40 |
0.02 |
0.45-0.65 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
450-550 |
530-600 |
25 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
140-180 |
180-220 |
Precautions: Re-dry the electrodes at 300 °C for one hour before to use.
SUNBOND E8018-B2
CODIFICATION |
AWS A5.5 |
: |
E8018-B2 |
CHARACTERSTICS & APPLICATIONS
A hydrogen controlled iron powder basic coated electrode. It deposits a weld metal of 1.25%Cr and 0.5%Mo.The weld metal is of radiographic quality. For welding of آ╒ Cr.1/2 Mo, 1Cr-1/2 Mo and 1.25 Cr-0.5 Mo steels.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
Mo |
Cr |
PERCENT: |
0.05-0.12 |
0.02 |
0.85 |
0.40 |
0.02 |
0.45-0.65 |
1.0-1.50 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
460-560 |
560-650 |
20-24 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
100-140 |
140-180 |
180-220 |
Precautions: Re-dry the electrodes at 300°C for one hour before to use.
SUNBOND E9018-B3
CODIFICATION |
AWS A5.5 |
: |
E9018-B3 |
CHARACTERSTICS & APPLICATIONS
A basic coated iron powder type electrode. It deposits a weld metal of 2.25%Cr and 1.0%Mo with good creep resistance at elevated temperature up to 6000°C.The weld metal is of radiographic quality. For welding of 2.25 Cr ق│ô 1.0% Mo steels and boilers, refinery pipelines having similar compositions.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
Mo |
Cr |
PERCENT: |
0.05-0.12 |
0.02 |
0.85 |
0.40 |
0.02 |
0.95-1.20 |
2.0-2.50 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
YS(N/mm²) |
UTS(N/mm²) |
Elongation% |
530 |
640-700 |
18-24 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 450 |
4.00 x 450 |
5.00 x 450 |
Current(Amps) |
: |
60-90 |
90-110 |
120-160 |
150-190 |
Precautions: Re-dry the electrodes at 300°C for one hour before to use.
SUNBOND E308
CODIFICATION |
AWS A5.4 |
: |
E308 |
IS 5206 |
: |
E19.9.R26 |
CHARACTERSTICS & APPLICATIONS
A rutile coated stainless steel electrode. It gives smooth and shiny weld bead with easily removable slag. It gives radiographic welds with excellent creep strength. For welding of AISI 301, 302, 304 & 308 steels, household articles, hospital apparatus, kitchen equipments etc.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
Cr |
Ni |
Mo |
Cu |
PERCENT: |
0.06 |
0.01 |
0.5-2.50 |
0.75 |
0.03 |
18-21 |
9-11 |
0.75 |
0.75 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
UTS(N/mm²) |
Elongation% |
550-650 |
35 |
CURRENT CONDITION : AC/DC(+/-)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
55-90 |
85-110 |
130-150 |
150-190 |
Precautions: Re-dry the electrodes at 250°C for one hour before to use.
SUNBOND E308L
CODIFICATION |
AWS A5.4 |
: |
E308L |
IS 5206 |
: |
E19.9.LR26 |
CHARACTERSTICS & APPLICATIONS
A rutile coated stainless steel electrode. It gives smooth and shiny weld bead with easily removable slag. It gives radiographic welds with excellent creep strength. For welding of AISI 301, 302, 304L & 308L steels, household articles, hospital apparatus, kitchen equipments etc.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
Cr |
Ni |
Mo |
Cu |
PERCENT: |
0.025 |
0.01 |
0.50-2.0 |
0.70 |
0.02 |
18-21 |
9-11 |
0.75 |
0.75 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
UTS(N/mm²) |
Elongation% |
520 |
35 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
55-90 |
85-110 |
130-150 |
150-190 |
Precautions: Re-dry the electrodes at 250°C for one hour before to use.
SUNBOND E309L
CODIFICATION |
AWS A5.4 |
: |
E309L |
IS 5206 |
: |
E23.12.LR26 |
CHARACTERSTICS & APPLICATIONS
A rutile coated stainless steel type electrode depositing an extra low carbon 25/12 weld metal. The weld metal has excellent corrosion and oxidation resistance at high temperatures. Welds are radiographic quality. Suitable for welding of AISI type 309,309L steels, straight chrome steels joining of dissimilar steels and for overlays on mild steels.
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
Cr |
Ni |
Mo |
Cu |
PERCENT: |
0.03 |
0.01 |
0.50-2.00 |
0.70 |
0.03 |
22-25 |
12-14 |
0.50 |
0.50 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
UTS(N/mm²) |
Elongation% |
520 |
30 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
55-90 |
85-110 |
130-150 |
150-190 |
Precautions: Re-dry the electrodes at 250°C for one hour before to use.
SUNBOND E316L
CODIFICATION |
AWS A5.4 |
: |
E316L |
IS 5206 |
: |
E19.9.2LR26 |
CHARACTERSTICS & APPLICATIONS
A rutile coated stainless steel 316L type electrode. It gives smooth and shiny weld beads with excellent mechanical properties.The weld metal is highly resistant to corrosion and scaling temperatures upto 8500C. It deposits Mo ق│ô stabilized welds of radiographic welds with excellent creep strength. For welding of AISI 316,316L, 317 paper and pulp industries, chemical industries, fertilizer plants, paint and dye industries etc..
TYPICAL CHEMICAL COMPOSTION OF ALL WELD METAL |
ELEMENT: |
C |
S |
Mn |
Si |
P |
Cr |
Ni |
Mo |
Cu |
PERCENT: |
0.025 |
0.01 |
0.50-2.0 |
0.75 |
0.03 |
17-20 |
11-14 |
2.0-3.0 |
0.75 |
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL |
UTS(N/mm²) |
Elongation% |
490 |
30 |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
2.50 x 350 |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
55-90 |
85-110 |
130-150 |
150-190 |
Precautions: Re-dry the electrodes at 250°C for one hour before to use.
SUNBOND HF350
CHARACTERSTICS & APPLICATIONS
A rutile coated hard facing electrode depositing air hardening type weld metal. The weld deposit is machinable. Weld deposit resist moderate abrasion and impact. It gives fine rippled weld bead. For welding of rollers,shafts,cams,brake shoes,gears,and etc.
WELD METAL PROPERTIES : |
Hardness |
: 32-36 HRC |
CURRENT CONDITION : AC/DC(+/-)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
100-140 |
140-175 |
170-210 |
SUNBOND HF650
CHARACTERSTICS & APPLICATIONS
A rutile coated hard facing electrode depositing air hardening type weld metal. The weld deposit provides resistant to severe abrasion and impact.Excellent weld bead appearance. For welding of crusher hammers,conveyors,bucket lips,excavator teeth and etc..
WELD METAL PROPERTIES |
Hardness |
: 53-58 HRC |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
100-140 |
140-175 |
170-210 |
SUNBOND HF650B
CHARACTERSTICS & APPLICATIONS
A rutile coated hard facing electrode depositing air hardening type weld metal. The weld deposit provides resistant to severe abrasion and impact. For welding of crusher hammers,conveyors,bucket lips,excavator teeth impellers,rock drills cane and bamboo cutting knives and etc..
WELD METAL PROPERTIES |
Hardness |
: 53-58 HRC |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
100-140 |
140-175 |
170-210 |
SUNBOND HF MANGAN
CHARACTERSTICS & APPLICATIONS
A basic coated hard facing electrode depositing work hardening type weld metal. The weld deposit highly resistant to heavy abrasion and impact. The electode can be used for surfacing of worn out austenitic manganese steel parts. For welding of crusher hammers,manganese steel components,dredger bucket teeth manganese steel railway crossing points and etc.
WELD METAL PROPERTIES |
Hardness |
: 24-26 HRC (As Welded) |
|
: 42-45 HRC (work hardned) |
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
100-140 |
140-175 |
170-210 |
SUNBOND CINM
CHARACTERSTICS & APPLICATIONS
A cast iron welding electrode depositing non-machinable welds.The electrode give smooth arc with low spatter. This electrode can be used for welding of cast iron frame,machine casing,pump houshing,gear box and etc.
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
90-130 |
130-160 |
170-190 |
SUNBOND CINI
CHARACTERSTICS & APPLICATIONS
A cast iron welding electrode depositing Nickel alloy welds.The electrode give smooth arc with low spatter. The weld deposit has high strengh and the weld can be machinable.This electrode can be used for welding of cast iron component,cast iron to steel,cast iron dies,pumps,etc.
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
90-130 |
130-160 |
170-190 |
SUNBOND CIFN
CHARACTERSTICS & APPLICATIONS
A cast iron welding electrode depositing Nickel alloy welds.The electrode give smooth arc with low spatter. The deposit is extremely soft and ductile. The weld metal has very high crack resistance and easily machinable. This electrode can be used for welding of cast iron component,reclamation of gears and pulley,water pump houshing,Lathe beds and etc.
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
90-130 |
130-160 |
170-190 |
SUNBOND CUTROD
CHARACTERSTICS & APPLICATIONS
A medium coated electrode for cutting and removing of unwanted materials. A coating provides to avoid over-heating of electrode during cutting. The electrode produces forceful arc which can efficiently use for cutting and piercing. The electrodes can be used for cutting of mild steel,carbon steel,cast iron, Manganese steel and all material.
CURRENT CONDITION : AC/DC(+)
|
SIZE(mm) |
: |
3.15 x 350 |
4.00 x 350 |
5.00 x 350 |
Current(Amps) |
: |
160-200 |
200-250 |
250-300 |